SC500 instructions for use
Form no. 9099980000. 11/2014 Revised 07/2017 (C). English, Español, Français, Português.
Models No.: 9087403020, 9087405020, 9087404020
See previous manual for the models no.: 9087352020, 9087353020, 9087354020
This page is intentionally blank.
Table of contents
Links go to the page in this reader.
- Introduction
- Unpacking/delivery
- Safety
- Machine description
- Use/operation
- Maintenance
- Troubleshooting
- Scrapping
Introduction
Note: The numbers in brackets refer to the components shown in Machine Description chapter.
Manual purpose and contents
The purpose of this Manual is to provide the operator with all necessary information to use the machine properly, in a safe and autonomous way. It contains information about technical data, safety, operation, storage, maintenance, spare parts and disposal.
Before performing any procedure on the machine, the operators and qualified technicians must read this Manual carefully. Contact Advance in case of doubts concerning the interpretation of the instructions and for any further information.
Target
This Manual is intended for operators and technicians qualified to perform the machine maintenance.
The operators must not perform procedures reserved for qualified technicians. Advance will not be answerable for damages coming from the non-observance of this prohibition.
How to keep this manual
The Instructions for use Manual must be kept near the machine, inside an adequate case, away from liquids and other substances that can cause damage to it.
Identification data
The machine serial number and model name are marked on the plate (4).
Year of production (Date code: A17 means January 2017) and model number are marked on the same plate.
This information is useful when requiring machine spare parts. Use the following table to write down the machine identification data.
- Model: ____________________
- Model Number: ____________________
- Serial Number: ____________________
Other reference manuals
- Electronic battery charger Manual, to be considered as integral part of this Manual
- Spare Parts List (supplied with the machine)
- Service Manual (that can be consulted at Advance Service Centers)
Spare parts and maintenance
All necessary operating, maintenance and repair procedures must be performed by qualified personnel or by Advance Service Centers. Only original spare parts and accessories must be used.
Contact Advance for service or to order spare parts and accessories, specifying the machine model name, model number and serial number.
Changes and improvements
Advance constantly improves its products and reserves the right to make changes and improvements at its discretion without being obliged to apply such benefits to the machines that were previously sold.
Any change and/or addition of accessories must be approved and performed by Advance.
Operation capabilities
The SC500 scrubber-dryer is used to clean (scrubbing and drying) smooth and solid floors, in commercial and industrial environment, under safe operation conditions by a qualified operator.
The scrubber-dryer cannot be used for fitted carpet and carpet cleaning.
Conventions
Forward, backward, front, rear, left or right are intended with reference to the operator’s position, that is to say in driving position with the hands on the handlebar (1).
Unpacking/delivery
To unpack the machine, carefully follow the instructions on the packing.
When the machine is delivered, check that the packing and the machine were not damaged during transportation.
In case of visible damages, keep the packing and have it checked by the carrier that delivered it. Call the carrier immediately to fill in a damage claim.
Please check that the following items have been supplied with the machine:
- Technical documents:
- Scrubber-dryer Instructions for use Manual
- Battery Charger Manual
- Scrubber-dryer Spare Parts List
Safety
The following symbols indicate potentially dangerous situations. Always read this information carefully and take all necessary precautions to safeguard people and property.
The operator’s cooperation is essential in order to prevent injury. No accident prevention program is effective without the total cooperation of the person responsible for the machine operation. Most of the accidents that may occur in a factory, while working or moving around, are caused by failure to comply with the simplest rules for exercising prudence. A careful and prudent operator is the best guarantee against accidents and is essential for successful completion of any prevention program.
Visible symbols on the machine
The symbol on the machine shows a maximum gradient of 2 %.
Symbols that appear on this manual
- DANGER! It indicates a dangerous situation with risk of death for the operator.
- WARNING! It indicates a potential risk of injury for people.
- CAUTION! It indicates a caution or a remark related to important or useful functions. Pay careful attention to the paragraphs marked by this symbol.
- NOTE It indicates a remark related to important or useful functions.
- CONSULTATION It indicates the necessity to refer to the Instructions for use Manual before performing any procedure.
General instructions
Specific warnings and cautions to inform about potential damages to people and machine are shown below.
- Before performing any maintenance, repair, cleaning or replacement procedure, remove the magnetic smart key and disconnect the battery connector.
- This machine must be used by properly trained operators only.
- Do not wear jewels when working near electrical components.
- Do not work under the lifted machine without supporting it with safety stands.
- Do not operate the machine near toxic, dangerous, flammable and/or explosive powders, liquids or vapors: This machine is not suitable for collecting dangerous powders.
- When using lead (WET) batteries, keep sparks, flames and smoking materials away from the batteries. During the normal operation explosive gases are released.
- When using lead (WET) batteries, battery charging produces highly explosive hydrogen gas. During battery charging, lift the recovery tank and perform this procedure in well-ventilated areas and away from naked flames.
- Carefully read all the instructions before performing any maintenance/repair procedure.
- The magnetic smart key has a built-in magnet. Do not place objects having magnetic bands (such as credit cards, electronic keys, phone cards) near the key. The built-in magnet can damage or erase the data stored on the magnetic bands.
- Before using the battery charger, ensure that frequency and voltage values, indicated on the machine serial number plate, match the electrical mains voltage.
- Do not pull or carry the machine by the battery charger cable and never use the battery charger cable as a handle. Do not close a door on the battery charger cable, or pull the battery charger cable around sharp edges or corners. Do not run the machine on the battery charger cable.
- Keep the battery charger cable away from heated surfaces.
- Do not charge the batteries if the battery charger cable or the plug are damaged.
- To reduce the risk of fire, electric shock, or injury, do not leave the machine unattended when it is plugged in. Before performing any maintenance procedure, disconnect the battery charger cable from the electrical mains.
- Do not smoke while charging the batteries.
- To avoid any unauthorized use of the machine, remove the magnetic smart key.
- Do not leave the machine unattended without being sure that it cannot move independently.
General instructions (continued)
- Always protect the machine against the sun, rain and bad weather, both under operation and inactivity condition. Store the machine indoors, in a dry place: This machine must be used in dry conditions, it must not be used or kept outdoors in wet conditions.
- Before using the machine, close all doors and/or covers as shown in the Instructions for use Manual.
- This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the machine by a person responsible for they safety.
- Children should be supervised to ensure that they do not play with the machine.
- Close attention is necessary when used near children. Use only as shown in this Manual. Use only Advance’s recommended accessories.
- Check the machine carefully before each use, always check that all the components have been properly assembled before use. If the machine is not perfectly assembled it can cause damages to people and properties.
- Take all necessary precautions to prevent hair, jewels and loose clothes from being caught by the machine moving parts.
- Do not use the machine on incline.
- Do not tilt the machine more than the angle indicated on the machine itself, in order to prevent instability.
- Do not use the machine in particularly dusty areas.
- Use the machine only where a proper lighting is provided.
- While using this machine, take care not to cause damage to people or objects.
- Do not bump into shelves or scaffoldings, especially where there is a risk of falling objects.
- Do not lean liquid containers on the machine, use the relevant can holder.
- The machine operating temperature must be between +32 °F and 104 °F (0 °C and +40 °C).
- The machine storage temperature must be between +32 °F and 104 °F (0 °C and +40 °C).
- The humidity must be between 30 % and 95 %.
- When using floor cleaning detergents, follow the instructions on the labels of the detergent bottles.
- To handle floor cleaning detergents, wear suitable gloves and protections.
- Do not use the machine as a means of transport.
- Do not allow the brush/pad to operate while the machine is stationary to avoid damaging the floor.
- In case of fire, use a powder fire extinguisher, not a water one.
- Do not tamper with the machine safety guards and follow the ordinary maintenance instructions scrupulously.
- Do not allow any object to enter into the openings. Do not use the machine if the openings are clogged. Always keep the openings free from dust, hairs and any other foreign material which could reduce the air flow.
- Do not remove or modify the plates affixed to the machine.
- When the machine is to be pushed for service reasons (missing or discharged batteries, etc.), the speed must not exceed 2.5 mi/h (4 km/h).
- This machine cannot be used on roads or public streets.
- Pay attention during machine transportation when temperature is below freezing point. The water in the recovery tank or in the hoses could freeze and seriously damage the machine.
- Use brushes and pads supplied with the machine or those specified in the Instructions for use Manual. Using other brushes or pads could reduce safety.
- In case of machine malfunctions, ensure that these are not due to lack of maintenance. If necessary, request assistance from the authorised personnel or from an authorised Service Center.
- If parts must be replaced, require ORIGINAL spare parts from an Authorised Dealer or Retailer.
- To ensure machine proper and safe operation, the scheduled maintenance shown in the relevant chapter of this Manual, must be performed by the authorised personnel or by an authorised Service Center.
- Do not wash the machine with direct or pressurised water jets, or with corrosive substances.
- The machine must be disposed of properly, because of the presence of toxic-harmful materials (batteries, etc.), which are subject to standards that require disposal in special centres (see Scrapping chapter).
Machine description
Machine structure
| No. | Component |
|---|---|
| 1 | Drive handlebar |
| 2 | Forward/reverse gear and activation paddle |
| 3 | Control panel |
| 4 | Serial number plate/technical data/conformity certification |
| 5 | Battery charger |
| 6 | Battery charger cable |
| 7 | Battery charger cable housing and document holder |
| 8 | Squeegee lifting/lowering pedal |
| 9 | Battery connector (red). This connector also works as EMERGENCY push-button, to stop immediately all functions. |
| 10 | Rear pivoting wheels |
| 11 | Squeegee vacuum hose |
| 12 | Recovery water drain hose |
| 13 | Washing water level and drain hose |
| 14 | Squeegee mounting handwheels |
| 15 | Squeegee adjusting knob |
| 16 | Tank lifting handle |
| 17 | Washing water filter |
| 18 | Washing water tap:
|
| 19 | Recovery tank cover |
| 20 | Can holder |
Machine structure (continues)
| No. | Component |
|---|---|
| 21 | Washing water tank |
| 22 | Washing water tank front filler |
| 23 | Water removable filler hose |
| 24 | Washing water tank side filler cap |
| 25 | EcoFlex detergent tank (*) |
| 26 | Disc brush deck |
| 27 | Brush |
| 28 | Front driving wheels |
| 29 | Squeegee |
| 30 | Debris collection tank |
| 31 | Vacuum grid with automatic shut-off float |
| 32 | Vacuum system motor |
| 33 | Recovery tank |
| 34 | Recovery water tank cover (open) |
| 35 | Machine straight forward movement adjusting knob |
| 36 | Batteries (optional) |
| 37 | REV deck (**) |
| 38 | REV brush (**) |
(*) Not for SC500 20D B version
(**) For REV version only
Control panel
| No. | Control or display item |
|---|---|
| 41 | Smart key reader |
| 42 | Start/stop push-button |
| 43 | One-Touch™ Scrub ON/OFF push-button
|
| 44 | Brush release push-button
|
| 45 | REV function push-button (**)
|
| 46 | Machine speed adjustment push-buttons
|
| 47 | EcoFlex system push-button (*)
|
| 48 | Vacuum system adjustment/deactivation push-button
|
| 49 | Solution flow adjustment push-button |
| 50 | Detergent percentage adjustment push-button |
| 51 | Display, items displayed:
|
| 52 | Magnetic smart key
|
(*) Not for SC500 20D B version
(**) For REV version only
Accessories/options
In addition to the standard components, the machine can be equipped with the following accessories/options, according to the machine specific use:
- GEL/AGM batteries
- Brushes of different materials
- Pads of different materials
- Splash-shield
- Natural rubber squeegee blades
- USB port
For further information concerning the optional accessories, contact an authorised Retailer.
Technical data
| Model | Advance SC500 20D B SC500 X20D B | Advance SC500 X20R B |
|---|---|---|
| Washing water tank capacity | 12 US gal (45 liters) | |
| Recovery tank capacity | 12 US gal (45 liters) | |
| Machine length | 50.3 in (1,277 mm) | 51.2 in (1,302 mm) |
| Machine width with squeegee | 28.3 in (720 mm) | |
| Machine width without squeegee | 21 in (532 mm) | 21.2 in (538 mm) |
| Machine height | 41.8 in (1,063 mm) | |
| Cleaning width | 20 in (530 mm) | |
| Driving wheel diameter | 7.8 in (200 mm) | |
| Driving wheel specific pressure on the floor | 101 psi (0.7 N/mm²) | |
| Rear wheel diameter | 3.1 in (80 mm) | |
| Rear wheel specific pressure on the floor | 304 psi (2.1 N/mm²) | |
| Brush/pad diameter | 20 in (530 / 508 mm) | |
| Brush pressure with extra-pressure function turned off | 33 lb (15 kg) | 49 lb (22 kg) |
| Brush pressure with extra-pressure function turned on | 66 lb (30 kg) | 66 lb (30 kg) |
| Solution flow values | 0.077 fl oz/ft / 0.15 fl oz/ft / 0.31 fl oz/ft / 0.74 gal/min (0.75 cl/m / 1.5 cl/m / 3.0 cl/m / 2.8 l/min) | 0.039 fl oz/ft / 0.077 fl oz/ft / 0.15 fl oz/ft / 0.74 gal/min (0.38 cl/m / 0.75 cl/m / 1.5 cl/m / 2.8 l/min) |
| EcoFlex system detergent percentage (not for SC500 20D B) | Ratio 1:400 ÷ 1:33 (0.25 % ÷ 3 %) | |
| Sound pressure level at workstation (ISO 11201, ISO 4871, EN 60335-2-72) (LpA) | 63 ± 3 dB(A) | 65 ± 3 dB(A) |
| Sound pressure level at workstation in silent mode (LpA) | 60 ± 3 dB(A) | 61 ± 3 dB(A) |
| Machine sound power level (ISO 3744, ISO 4871, EN 60335-2-72) (LwA) | 81 dB(A) | 83 dB(A) |
| Vibration level at the operator’s arms (ISO 5349-1, EN 60335-2-72) | < 98.4 in/s² (< 2.5 m/s²) | |
| Maximum gradient when working | 2 % | |
| Drive system motor power | 0.27 hp (200 W) | |
| Drive speed (variable) | 0 - 3.1 mi/h (0 - 5 km/h) | |
| Vacuum system motor power | 0.37 hp (280 W) | |
| Vacuum system circuit capacity | 29.9 in H2O (760 mm H2O) | |
| Brush motor power | 0.6 hp (450 W) | 0.9 HP (670 W) |
| Brush rotation speed | 155 rpm | - |
| Total absorbed power (*) | 0.7 hp (500 W) | |
| IP protection class | X4 | |
| Protection class (electric) | III (I for the battery charger) | |
| Battery compartment size | 13.7x13.7x10.2 in (350x350x260 mm) | |
| System voltage | 24 V | |
| Standard batteries (2) | 12 V 105 AhC5 | |
| Battery charger | 24 V 13 A | |
| Operating time (standard batteries) (*) | 3.5 hour | |
| Weight without batteries and with empty tanks | 187 lb (85 kg) | 194 lb (88 kg) |
| Gross vehicle weight (GVW) | 456 lb (207 kg) | 463 lb (210 kg) |
| Shipping weight | 256 lb (116 kg) 262 Lb (119 kg) | 262 lb (119 kg) |
(*) Values reflect standard operating conditions (EN 60335-2-72)
Wiring diagram
Key
| Code | Meaning |
|---|---|
| BAT | 24V batteries |
| C1 | Battery connector |
| C2 | Battery charger connector |
| CH | Battery charger |
| EB1 | Main controller machine |
| EB2 | Display controller |
| EB3 | User interface controller |
| EV1 | Solenoid valve |
| F1 | Main controller fuse |
| F2 | Signal circuit fuse |
| F3 | USB fuse |
| F4 | Brush motor fuse |
| F5 | Drive system motor fuse |
| IB | Smart Key |
| M1 | Brush motor |
| M2 | Vacuum system motor |
| M3 | Drive system motor |
| M4 | EcoFlex pump (*) |
| M5 | Brush deck actuator |
| RV1 | Speed potentiometer |
| SW1 | Detergent level sensor |
| TCU | TrackClean (optional) |
| USB | USB port (optional) |
Color codes
| Code | Color |
|---|---|
| BK | Black |
| BU | Blue |
| BN | Brown |
| GN | Green |
| GY | Grey |
| OG | Orange |
| PK | Pink |
| RD | Red |
| VT | Violet |
| WH | White |
| YE | Yellow |
Use/operation
- DANGER
- WARNING
- CAUTION
- CONSULTATION
While reading this Manual, the operator must pay particular attention to the symbols shown on the plates (see Visible Symbols On The Machine paragraph).
Do not cover these plates for any reason and immediately replace them if damaged.
Magnetic smart key
A magnetic smart key (52) is required to start the machine. If the start switch (42) is pressed and the key is not in the key reader (41), the display will turn on temporarily and it will show a key insertion request, then it will turn off.
There are two different magnetic smart keys:
- User key (blue) for scrubbing/drying operations and basic information.
- Supervisor key (yellow) for accessing additional features (see the Supervisor key paragraph in Maintenance chapter).
Battery check/setting on a new machine
Check the batteries for damage before installation.
Handle the batteries with great care.
The machine requires 2 12 V batteries, connected according to the diagram shown in Figure 1.
The machine can be supplied in one of the following modes:
Batteries already installed on the machine
- Ensure that the battery connector (9) is connected.
- When first using the machine with new batteries, perform a full charging cycle (see the procedure in Maintenance chapter).
Without batteries
- Buy appropriate batteries (see “Technical Data” paragraph). For battery choice and installation, apply to qualified battery Retailers.
- Set the machine according to the type of batteries installed as shown in the Supervisor key section of the Maintenance chapter.
Battery installation
Battery Installation
- Remove the user key (52).
- Disconnect the battery connector (9).
- Lift the cover (34) and check that the recovery tank (33) is empty; if not, empty it using the drain hose (12).
- Close the cover (34).
- Grasp the handle (16) and carefully lift the tank (33).
- The machine is supplied with cables suitable to install 2 12 V batteries. Carefully lift the batteries up to the compartment, then install them correctly.
- Route and install the battery cable as shown in Figure 1, then carefully tighten the nut on each battery terminal.
- Connect the battery connector (9).
- Grasp the handle (16) and carefully lower the tank (33).
Battery Charging
- Fully charge the batteries (see the procedure in Maintenance chapter).
In Figure 1, one cable joins the minus (-) terminal of the upper battery to the plus (+) terminal of the lower battery; the connector cables go to the plus (+) terminal of the upper battery and the minus (-) terminal of the lower battery.
Before machine start-up
Brush or pad-holder removal/installation (Disc system)
- According to the kind of cleaning to be performed, the machine can be equipped either with the brush (A, Fig. 2) or the pad-holder (B) with pad (C) together with the appropriate deck.
- Place the brush (A) or the pad-holder (B) under the deck (26).
- Place the user key (52) in the key reader (41), then press the push-button (42) to turn on the machine.
- Press the turtle push-button (46) to reduce the driving speed to idle.
- Press the One-Touch push-button (43) to lower the deck on the brush.
- To engage the brush, press the paddle (2), then release it. If necessary, repeat the procedure until the brush is engaged.
- To remove the brush, the deck must be lifted by pressing the One-Touch push-button (43), then press the release push-button (44).
When the display shows the brush deck icon (51), wait until the brush is lowered onto the floor.
Available brushes and their relevant application guides (suggestions only)
A ● marks a shaded cell in the printed table: the brush type is suggested for that floor.
| Models | 46 GRIT | 80 GRIT | 180 GRIT | 240 GRIT | 500 GRIT | PROLENE | PROLITE | UNION MIX |
|---|---|---|---|---|---|---|---|---|
| General cleaning: | ||||||||
| Concrete | ● | ● | ● | ● | ● | |||
| Terrazzo floor | ● | ● | ● | ● | ||||
| Ceramic tiles/quarrystones | ● | ● | ● | ● | ||||
| Marble | ● | ● | ||||||
| Vinyl tiles | ● | ● | ● | |||||
| Rubber tiles | ● | ● | ||||||
| Polishing: | ||||||||
| Rubber tiles | ● | |||||||
| Marble | ● | |||||||
| Vinyl tiles | ● | |||||||
Brush or pad-holder removal/installation (REV system)
- Make sure that the REV deck (37) is lifted.
- Turn off the machine and remove the user key (52).
- According to the kind of cleaning to be performed, install the pad (A, Fig. 3) or the brush (C, optional) and note the following:
- Place the pad (A) under the deck and press it until it is fastened with the Velcro of the drive disc (B).
- Place the brush (C, optional) under the deck, and then match the centering pins (D) to the respective holes of the drive disc (B), and then engage the brush with the three mounting screws (E).
- To remove the pad or brush, proceed in the reverse order.
Squeegee installation
- Install the squeegee (A, Fig. 4) and fasten it to the bracket (C) with the handwheels (B).
- If necessary, adjust the squeegee with the knob (D) so that the rear blade (E) and front blade (F) touch the floor as shown in the figure.
Solution tank filling
To handle floor cleaning detergents, wear suitable gloves and protections.
Note: If the machine is equipped with EcoFlex system pour clean water in the tank, otherwise pour solution.
- Ensure that the solution valve (18) is open (18-A).
- To fill the solution tank (21) use the front filler (22), or open the cap (24) to access the side filler.
(For machines without EcoFlex system)
- Fill the tank (21) with a solution suitable for the work to be performed.
Do not fill the tank completely, leave a few inches from the edge. Use the level hose (13) as reference. Always follow the dilution instructions on the label of the chemical product used to prepare the solution. The solution temperature must not exceed 104 °F (40 °C).
(For machines with EcoFlex system)
- Fill the tank (21) with clean water. Use the water removable filler hose (23).
Do not fill the tank completely, leave a few inches from the edge. Use the level hose (13) as reference. The water temperature must not exceed 104 °F (40 °C).
Detergent tank filling
(For machines with EcoFlex system)
- Lift the cover (34) and check that the recovery tank (33) is empty; if not, empty it using the drain hose (12).
- Close the cover (19).
- Grasp the handle (16) and carefully lift the tank (33).
- Fill the tank (25) with a detergent suitable for the work to be performed (highly concentrated detergent). Do not fill the detergent tank completely, leave a few inches from the edge.
Note: To accelerate filling of the hoses and system operation (with a new system, if the system has been emptied for cleaning, etc.), it is a good idea to drain the EcoFlex system once or several times (see the procedure in the Maintenance chapter).
Machine start and stop
Starting the machine
- Prepare the machine as shown in the previous paragraph.
- To turn on the machine, place the user key (52) in the key reader (41), then press the push-button (42).
- In the first 2 seconds after machine start-up, the display (51) indicates the machine working hours (51-A) and the type of batteries installed (51-B).
Note: Check the battery charge level. When the display shows at least one segment of the battery symbol (51-C) which is on but not flashing, the machine is ready for use. When the battery symbol (51-C) shows just one segment flashing, the batteries have to be charged (see the procedure in Maintenance chapter).
- Drive the machine to the area it is required by starting it with your hands on the handlebar (1) and pushing the paddle (2) forward to move forward, and backwards to move in reverse. The speed can be adjusted by pressing the paddle (2) more or less. The maximum speed can be set with the push-buttons (46).
Stopping the machine
- Stop the machine by releasing the paddle (2).
- Turn off the machine by pressing push-button (42), then remove the user key (52).
Note: The machine is running without the user key (52) in the key reader (41), it automatically switches off after 10 seconds of complete idle.
Note: If the machine is on but not working, it automatically turns off after 5 minutes.
- Make sure that the machine cannot move independently.
Machine operation (scrubbing/drying)
- Start the machine as shown in the previous paragraph.
- Lower the squeegee (29) with the pedal (8).
- Press the One-Touch push-button (43) to lower the brush deck and start scrubbing and drying.
- Start cleaning by manoeuvring the machine and pressing the paddle (2). If necessary, adjust the maximum speed with the push-buttons (46).
- Adjust the solution flow by pressing the push-button (49) as necessary, depending on the type of cleaning to be performed.
Note: For the first 3 flow levels (Fig. 5), the amount of solution dispensed is automatically adjusted according to the machine speed, in order to obtain a constant amount of solution per linear meter (3.3 ft) of cleaning. Level 4 (when enabled) supplies the maximum possible quantity of detergent solution, regardless of the machine speed (to enable or disable this, see the Supervisor key section in the Maintenance chapter). The level 0 closes the solution flow completely.
Corrected an obvious misprint: "Fig. 4" printed as the reference for the flow levels (now Fig. 5, the figure directly below).
| Level | Disc | REV |
|---|---|---|
| 1 | 0.077 fl oz/ft (0.75 cl/m) | 0.039 fl oz/ft (0.38 cl/m) |
| 2 | 0.15 fl oz/ft (1.5 cl/m) | 0.077 fl oz/ft (0.75 cl/m) |
| 3 | 0.31 fl oz/ft (3.0 cl/m) | 0.15 fl oz/ft (1.5 cl/m) |
| 4 | 0.74 gpm (2.8 L/min) | |
| 0 | OFF | |
- If necessary, to reduce the noise, turn on the mute function by pressing the switch (48).
Note: For correct scrubbing/drying of floors at the sides of the walls, Advance suggests to go near the walls with the right side of the machine as shown in figure 6.
- At the end of the work, press the One-Touch push-button (43) to lift the brush deck. After 10 seconds, the vacuum system turns off too.
- Lift the squeegee (29) with the pedal (8).
Adjusting of detergent concentration in the washing water
(For machines with EcoFlex system)
The system for mixing the detergent in the washing water is automatically activated when the brush is running. The percentage of detergent added to the washing water is set to level 1 (Fig. 7). By pressing the push-button (50), it is possible to set the percentage level to 2, or reset it to level 0. The set percentages are shown on the display (51-H).
| Level | Detergent in washing water |
|---|---|
| 1 | 0.25 % (1:400) |
| 2 | 0.80 % (1:125) |
| 0 | OFF |
EcoFlex system
Press the EcoFlex push-button (47) when stronger washing power is needed temporarily. With the EcoFlex system activated (LED flashing), increased solution flow, activation of the extra pressure of the brush and an increase in the solution detergent concentration (level 2 if the level was set to 1 - level 1 if the level was set to 0) is obtained. Press the EcoFlex push-button (47) again, to restore the original settings (LED on).
Note: If the EcoFlex push-button (47) is not pressed again, the original settings are restored automatically after 60 seconds.
Note: All of the above solution flow and detergent concentration values are factory settings. To change these settings, see the Supervisor key section in the Maintenance chapter.
REV system (for REV version only)
Press the REV push-button (45) when a specific washing mode is required. With the REV system activated the drive speed is decreased, the brush extra pressure is activated, the detergent is stopped and the washing water quantity is reduced.
Working with brush extra pressure function turned on
If the floor proves to be particularly difficult to clean, it is possible to turn on the brush extra pressure function, according to the following procedure:
- Press the One-Touch push-button (43) to lower the brush deck as shown in “Starting The Machine” paragraph.
- Press and hold the One-Touch push-button (43) for more than 1 second. The extra pressure function activation is shown by LED which turns from green to red, and by the extra pressure icon on the display (51).
- To return to normal pressure, press and hold the One-Touch push-button (43) for more than 1 second.
- To lift the brush deck without returning to the normal pressure, press the One-Touch push-button (43) and release it immediately.
Battery discharge during operation
When there is only one segment turned on and flashing on the battery symbol (51-C), it is advisable to charge the batteries, because the residual autonomy will last for a few minutes (depending on battery characteristics and work to be performed). When the battery symbol (51-C) is flashing and no segment is turned on, the battery autonomy is over. After a few seconds, the brush is automatically tuned off, while the vacuum system and the drive system stay on, to finish drying the floor and drive the machine to the appointed recharging area.
Tank emptying
An automatic float shut-off system (31) turns off the vacuum system when the recovery tank (33) is full. The vacuum system deactivation is signalled by a sudden increase in the vacuum system motor noise, and the floor is not dried.
When the recovery tank (33) is full, empty it according to the following procedure.
Recovery tank emptying
- Raise the brush deck by pressing the One-Touch push-button (43).
- Lift the squeegee (29) with the pedal (8).
- Drive the machine to the appointed disposal area.
- Turn off the machine with the push-button (42) and remove the user key (52).
- Empty the recovery tank (33) with the drain hose (12). Then, rinse the tank with clean water.
Washing water tank emptying
- Perform steps 1 to 4.
- Empty the washing water tank (21) using the level hose (13). Then, rinse the tank with clean water.
After using the machine
After working, before leaving the machine:
- Remove the brush as shown in the relevant paragraph.
- Remove the user key (52).
- Empty the tanks (21) and (33) as shown in the relevant paragraphs.
- Perform the daily maintenance procedures (see the Maintenance chapter).
- Store the machine in a clean and dry place, with the brush and the squeegee lifted or removed.
Machine long inactivity
If the machine is not going to be used for more than 30 days, proceed as follows:
- Perform the procedures shown in After using the machine paragraph.
- For versions with EcoFlex system, empty the detergent tank (25) and clean the system with a draining cycle (see the procedure in Maintenance chapter).
- Close the solution tank valve (18-B).
- Disconnect the battery connector (9).
Maintenance
The lifespan of the machine and its maximum operating safety are ensured by correct and regular maintenance. The following table provides the scheduled maintenance. The intervals shown may vary according to particular working conditions, which are to be defined by the person in charge of the maintenance.
All scheduled or extraordinary maintenance procedures must be performed by qualified personnel, or by an authorised Service Center.
This Manual describes only the simplest and most common maintenance procedures. For other maintenance procedures shown in the Scheduled Maintenance Table, refer to the Service Manual that can be consulted at any Service Center.
Scheduled maintenance table
A dot (●) marks the interval that is shaded on the printed table.
| Procedure | Daily, after using the machine | Weekly | Every six months | Yearly |
|---|---|---|---|---|
| Battery Charging | ● | |||
| Squeegee Cleaning | ● | |||
| Brush/pad cleaning Parts › | ● | |||
| Recovery tank and debris tray cleaning, and cover gasket check | ● | |||
| EcoFlex system cleaning and draining | ● | |||
| Squeegee blade check | ● | |||
| Washing water filter cleaning | ● | |||
| Battery (WET) fluid level check | ● | |||
| Squeegee blade replacement Parts › | ● | |||
| Drive and brush motor vent check and cleaning | ● (1) | |||
| Brush motor carbon brush check or replacement Parts › | ● (1) | |||
| Drive system motor carbon brush check or replacement Parts › | ● (1) | |||
| Brush deck vibration-damper replacement (only for REV version) | ● (1) |
(1) This maintenance procedure must be performed by an authorised Advance Service Center.
Battery charging
Note: Charge the batteries when there is only one flashing segment displayed in the battery symbol (51-C), or at the end of the shift. Keeping the batteries charged make their life last longer.
- Drive the machine to the appointed recharging area.
- Ensure that the machine is off and the user key (52) has been removed.
- Lift the cover (34) and check that the recovery tank (33) is empty; if not, empty it using the drain hose (12).
- Close the cover (19).
- Grasp the handle (16) and carefully lift the tank (33).
- (For WET CELL batteries only) Check the level of electrolyte inside the batteries. If necessary, unscrew the caps and top up. When the correct level is restored, close the caps and clean the tops of the batteries.
- Plug the battery charger (6) into the mains electricity supply (the mains voltage and frequency must be compatible with the battery charger values shown on the machine serial number plate).
Note: When the battery charger is connected to the electrical mains, all machine functions are automatically cut off.
When the first or second segment from the left in the battery symbol (51-L) is flashing, this means that the battery charger is charging the batteries. When the third segment from the left in the battery symbol (51-L) is flashing, this means that the battery charger is finishing the battery charging cycle.
- When all segments of the battery symbol (51-L) are steadily lit, the battery charging cycle is complete.
- Disconnect the battery charger plug (6) from the mains and place it in its holder (7).
- Carefully lower the recovery tank (33).
- Now the machine is ready to be used.
Note: For further information about the operation of the battery charger (5), see the relevant Manual.
Supervisor key (yellow)
The supervisor key (yellow) allows you to check some additional information on some machine operating parameters and to adjust others to your specific requirements.
Main screen (E, Fig. 8)
- Place the supervisor key (yellow) in the key reader (41) in place of the user key (blue), then press the push-button (42) to access the main screen of the display.
- Press push-button (A) to change the machine settings (see Machine Settings Screen section).
- Press push-button (B) to check for any stored machine alarms (see Alarms Log Screen section).
- Press push-button (C) to check the machine’s hours of operation (see Operating Time Counter Screen section).
- Press the push-button (D) to enter the user key management menu (see the User Key Management Screen paragraph).
Machine settings screen (F, Fig. 8)
This function allows you to customise some parameters described in the following table.
- Press push-button (C) to increase the value of the current parameter. Press push-button (D) to decrease the value of the current parameter.
- Press push-button (A) to move to the next parameter.
- Press push-button (B) to return to the main screen.
Table of modifiable parameters
| Code | Description | Values | ||
|---|---|---|---|---|
| Minimum | Factory Setting | Maximum | ||
| CHM1 | Detergent concentration level 1 | 1:400 (0.25 %) | 1:400 (0.25 %) | 1:33 (3 %) |
| CHM2 | Detergent concentration level 2 | 1:400 (0.25 %) | 1:125 (0.80 %) | 1:33 (3 %) |
| P1/P3 | Level 1 solution flow rate in relation to level 3 (flow rate as function of speed) | 0 % | 25 % | 100 % |
| P2/P3 | Level 2 solution flow rate in relation to level 3 (flow rate as function of speed) | 0 % | 50 % | 100 % |
| P3 | Level 3 solution flow rate (flow rate as function of speed), DISC | 0.10 fl oz/ft (1.0 cl/m) | 0.31 fl oz/ft (3.0 cl/m) | 0.52 fl oz/ft (5.0 cl/m) |
| Level 3 solution flow rate (flow rate as function of speed), REV | 0.10 fl oz/ft (1.0 cl/m) | 0.15 fl oz/ft (1.5 cl/m) | 0.52 fl oz/ft (5.0 cl/m) | |
| P4 | Enablement of level 4 (0.74 gpm (2.8 L/min) regardless of speed) | OFF | OFF | ON |
| SPT | EcoFlex function timer | 0 (disabled) | 60 sec. | 300 sec. |
| XPRES | Brush deck extra pressure enablement | OFF | ON | ON |
| FVMIN | Minimum forward speed | 0 % | 25 % | 100 % |
| FVMAX | Maximum forward speed | 10 % | 100 % | 100 % |
| RVMAX | Maximum reverse speed | 10 % | 30 % | 50 % |
| BAT (**) | Installed battery type (see table) | 0 | 1 | 5 |
| TOFF | Automatic shut-off time | 0 (disabled) | 300 sec. | 600 sec. |
| BRGH | Display contrast | 5 | 20 | 50 |
| VRID | Vacuum power in silent mode | 1 | 1 | 5 |
| RPM (*) | Reduced brush rpm activation threshold | 5 | 9 | 20 |
| RESET | Restore factory settings for all parameters | OFF | OFF | ON |
(*) Increase the value of this parameter to reduce the brush motor speed in a wider range of applications and vice versa.
(**) As described in the Use/operation chapter, set the machine and the on-board battery charger on the basis of the type of battery to be installed by modifying the BAT parameter from the table below:
| Installed battery type | Value | |
|---|---|---|
| WET | Wet cell batteries | 0 |
| GEL / AGM | Generic GEL or AGM batteries | 1 |
| GEL DISCOVER | GEL batteries or DISCOVER® brand | 2 |
| GEL OPTIMA | GEL batteries or OPTIMA™ brand | 3 |
| GEL EXIDE | GEL batteries or EXIDE®/SONNENSHINE brand | 4 |
| GEL FULLRIVER | GEL batteries or FULLRIVER® brand | 5 |
Alarms log screen (G, Fig. 9)
This function allows you to check for any stored alarms on the machine. Use this function only with support from a Advance Service Centre to solve any operating problems. To return to the main screen (E, Fig. 8), press push-button (A) repeatedly.
Operating time counter screen (H, Fig. 10)
This function allows you to check the total accumulated hours of work for each machine subsystem:
- TOTAL counter (machine running time)
- DRIVE counter (drive system usage time)
- BRUSH counter (brush rotation system usage time)
- VACUUM counter (vacuum system usage time)
To return to the main screen (E, Fig. 8), press push-button (A).
User key management screen (I, Fig. 11)
This feature allows to determine whether the machine can be used with any user key (factory setting) or only with one or more specific user keys.
Identification of a specific user key to be used for the machine:
- Remove the Supervisor key (if any) from the key reader.
- Place the user key in the key reader and press the push-button (A).
Removal of a specific user key from the list of keys to be used for the machine:
- Remove the Supervisor key (if any) from the key reader.
- Place the user key in the key reader and press the push-button (B).
Return to factory setting (any user key enabled for the machine):
- Remove the Supervisor key (if any) from the key reader.
- Press the push-button (B).
- Confirm the operation by pressing the push-button (A).
To return to the user mode screen, press push-button (C).
To return to the main screen (E, Fig. 7), press push-button (A).
Squeegee cleaning
Note: The squeegee must be clean and its blades must be in good conditions in order to get a good drying.
- Drive the machine on a level floor.
- Ensure that the machine is off and the user key (52) has been removed.
- Loosen the handwheels (14) and remove the squeegee (29).
- Wash and clean the squeegee. In particular, clean the compartments (A, Fig. 11) and the vacuum hole (B). Check the condition of the front (C) and rear (D) blades, ensuring there are no cuts and tears; if necessary, replace them as shown below.
- Install the squeegee in the reverse order of removal.
Squeegee blade check and replacement
- Clean the squeegee as shown in the previous paragraph.
- Check the condition of the front (C, Fig. 11) and rear (D) blades, ensuring there are no cuts and tears; if necessary, replace them as shown below. Check that the front corner (E) of the rear blade is not worn; otherwise, turn the blade to replace the worn corner with one of the three remaining intact corners. If the other corners are worn too, replace the blade according to the following procedure:
- Using the tab (F), release and remove the elastic strap (G) from the fasteners (H), then turn or replace the rear blade (D).
- Install the blade in the reverse order of removal. Fasten the elastic strap (G) to the fasteners (H) starting from one side. To make the fastening procedure easier, secure the fasteners one at a time, by locking the strap before the fastener with one hand (M) and pulling it with the other hand (N).
- Unscrew the handwheels (I) and remove the strap (J), then turn or replace the front blade (C).
- Install the blade in the reverse order of removal.
- Install the squeegee (27) and screw down the handwheels (14).
- Lower the squeegee to the floor to check the height of the blades, proceeding as follows:
- Check that the lip (K) of the front blade (C) and the lip (L) of the rear blade (D) are resting as shown in the figure.
- Use the knob (15) to make adjustments.
Cleaning the brush
- Remove the brush as shown in Use/operation chapter.
- Clean the brush with water and detergent.
- Check the condition of the brush bristles, ensuring they are not excessively worn; if necessary, replace the brush.
Recovery tank cleaning
- Drive the machine to the appointed disposal area.
- Ensure that the machine is off and the user key (52) has been removed.
- Raise the cover (34).
- Drain the water from the tank with the drain hose (12).
- Clean the vacuum grid (31), release the fasteners (A, Fig. 12), open the grid (B) and recover the float (C) then clean it carefully and reinstall it.
- Remove the debris collection tank (D) and open its cover, then clean it carefully and reinstall it on the vacuum hose.
- Check the condition of the tank cover gasket (E).
Note: The gasket (E) allows the creation of a vacuum in the tank, which is necessary to suck up the recovery water.
If necessary, replace the gasket (E) by removing it from its housing (F). When fitting the new gasket, position the joint (G) in the area shown in the figure.
- Check that the seating surface (H) of the gasket (E) is in good condition, clean and suitable to form a seal with the gasket itself.
- Close the cover (19).
Washing water filter cleaning
- Drive the machine on a level floor.
- Ensure that the machine is off and the user key (52) has been removed.
- Close the washing water valve (A, Fig. 13). The valve is closed when it is in position (B) and it is open when it is in position (C).
- Remove the transparent cover (D) and the gasket (E), then remove the filter strainer (F). Wash and rinse them, then refit them carefully onto the filter support (G).
- Open the valve (A).
Machine tracking adjustment
The machine tracking (straight movement) may vary according to the type of floor to be cleaned and depending on whether the brush or the pad is used.
If it is difficult to keep the machine moving straight as it tends to pull to the left or to the right with the brush deck lowered and during cleaning, adjust the handwheel (35) by turning it clockwise or counter-clockwise to correct this pull and obtain a generally neutral straight-ahead movement.
EcoFlex detergent tank cleaning
(For machines with EcoFlex system)
Clean the detergent tank (25) as follows.
- Drive the machine to the appointed disposal area.
- Ensure that the machine is off and the user key (52) has been removed.
- Lift the cover (34) and check that the recovery tank (33) is empty; if not, empty it using the drain hose (12).
- Close the cover (19).
- Grasp the handle (16) and carefully lift the tank (33).
- Unscrew the cap (A, Fig. 14) from the detergent tank (B).
- Remove the tank.
- Rinse and wash out the tank with clean water in the appointed disposal area.
- Replace the detergent tank (B) as shown in the figure, then refit the cap (A).
- When the detergent tank has been drained, it may be necessary to drain the EcoFlex system too (see procedure in following section).
Draining the EcoFlex system
(For machines with EcoFlex system)
Clean the detergent tank following the procedure in the previous section. To remove residual detergent from the detergent hoses and pump, proceed as follows.
- To turn on the machine, place the user key (52) in the key reader (41), then press the push-button (42).
- Check that the detergent quantity indicator (51-G) on the display has at least one segment lit.
- Press and hold buttons (49) and (50) at the same time until screen (51-M) appears on the display (after approximately 5 seconds).
- Release buttons (49) and (50) and wait for the countdown timer on the display to finish and the vacuum system to be activated.
- Collect the detergent remained on the floor.
- Turn off the machine with the push-button (42) and remove the user key (52).
- Raise the tank (33), then check that the detergent tank hose (25) is empty; if not, perform steps 3 to 7 again.
Note: The draining cycle lasts about 30 seconds, then the vacuum function automatically turns on, which allows to remove the detergent remained. The draining cycle can also be performed with the detergent tank (25) full of water, thus cleaning the system thoroughly. It is advisable to perform this type of draining to clean the EcoFlex system from dirt and deposits if the machine has not been used/cleaned for a long time. The draining cycle can also be performed to quickly fill the detergent supply hose when the tank (25) is full but the system is still empty. If necessary, the draining cycle can be performed several times in succession.
Fuse check/replacement
Note: All machine electrical circuits are protected by auto-resettable electronic devices. The safety fuses activates only in case of serious damage. It is recommended to have the fuses replaced by qualified personnel only. Refer to the Service Manual available at any Advance Retailer.
Troubleshooting
| Trouble | Possible cause | Remedy |
|---|---|---|
| The motors are not operating; the display (51) and button LEDs do not turn on. | The battery connector is disconnected. | Connect. |
| The batteries are completely discharged. | Charge the batteries. | |
| The machine does not move and the display (51) shows the alarm: WARNING ALARM T3# | Machine turned on with paddle pressed. | Release the paddle. If the problem persists, contact an authorised Service Center. |
| At machine start-up, the button (43) LED flashes and the brushes do not work. | Machine switched off without first raising the brush deck. | Wait for the deck to raise before turning the brushes on again by pressing the switch. |
| The brush does not operate; the battery symbol (51-C) border flashes and the display shows the alarm message: WARNING ALARM G4# | The batteries are discharged. | Charge the batteries. If the problem persists, replace the batteries. |
| When working, the display shows the alarm message: WARNING ALARM F2# | Brush motor overload. | Use a different/less aggressive brush and/or avoid working with extra pressure turned on. |
| There are foreign materials (tangled threads, etc.) preventing the brush from rotating. | Clean the brush hub. | |
| The display (51) shows the alarm message: WARNING ALARM T2# | Drive motor overload. | Turn off the machine and then turn it on again. Avoid using the machine on slopes greater than those indicated or going over excessively tall obstacles. |
| While recharging the batteries with the on-board battery charger, the display (51) shows the alarm message: WARNING ALARM C4 or C5# | Battery charger not able to correctly recharge the batteries within the maximum time. | Run the battery charging cycle again. If the problem persists, replace the batteries. |
| The display (51) shows an alarm message of the following type: WARNING ALARM XX# Where “XX” is a code other than those listed above. | The machine electronic control system is in alarm condition. | Turn off the machine and then turn it on again. If the problem persists, contact an authorised Service Center. |
| The display (51) shows the alarm message: INVALID SMART KEY# | The user key is not enabled. | Add the specific user key to the list of enabled user keys. |
| The dirty water vacuuming is insufficient. | The recovery tank is full. | Empty the tank. |
| The vacuum grid is clogged or the float is stuck closed. | Clean the vacuum grid. | |
| Debris collection filter container clogged. | Clean. | |
| The hose is disconnected from the squeegee. | Connect. | |
| The squeegee is dirty or the squeegee blades are worn or damaged. | Clean the squeegee or overturn/replace the blades. | |
| The tank cover is not properly closed, or the gasket is damaged. | Correctly close the cover or clean/replace the gasket. | |
| The solution flow is insufficient. | The washing water tank is empty. | Refill. |
| The washing water filter is dirty. | Clean the filter. Parts › | |
| The EcoFlex system tank is dirty/encrusted. | Clean with the drain cycle. | |
| The squeegee leaves marks on the floor. | There is debris under the squeegee blades. | Remove the debris. |
| The squeegee blades are worn, chipped or torn. | Overturn or replace the blades. | |
| The squeegee has not been balanced with the handwheel. | Adjust the squeegee. |
Note: The machine is inoperative without the battery charger. In case of battery charger malfunction, contact an authorised Service Center.
For any further information, contact Advance Service Centres.
Scrapping
Have the machine scrapped by a qualified scrapper.
Before scrapping the machine, remove and separate the following materials, which must be disposed of properly according to the Law in force:
- Batteries
- Brushes
- Plastic hoses and components
- Electrical and electronic components (*)
(*) Refer to the nearest Advance Center especially when scrapping electrical and electronic components.
Machine material composition and recyclability
| Type | Recyclable percentage | SC500 weight percentage |
|---|---|---|
| Aluminium | 100 % | 7 % |
| Electric motors - various | 29 % | 29 % |
| Ferrous materials | 100 % | 2 % |
| Wiring harness | 80 % | 2 % |
| Liquids | 100 % | 0 % |
| Plastic - non-recyclable material | 0 % | 2 % |
| Plastic - recyclable material | 100 % | 7 % |
| Polyethylene | 92 % | 48 % |
| Rubber | 20 % | 2 % |
Advance is a trademark of Nilfisk, Inc. Southeastern Equipment & Supply is an independent dealer.