i-mop® XL Plus User manual
Auto scrubber for hard floor surfaces
Model part No.: 1251236
Date: 11/11/2021
Version: v.1.06
Original user manual, written in the English Language
Tennant Company
10400 Clean Street, Eden, Prairie, MN 55344-2650
Telephone: (800) 553-8033
Internet: www.tennantco.com
Model: i-mop XL Plus
Product code: 1251236
Preface
Thank you for choosing the i-mop® XL Plus, the auto scrubber that cleans faster, cleaner, safer, greener, and is better for everyone. The i-mop XL Plus's compact design allows you to clean right to the edge and under obstacles, minimizing manual scrubbing. The battery operated i-mop XL Plus is equipped with two counter-rotating brushes that provide a deep scrub and a great cleaning result. The i-mop XL Plus significantly reduces the amount of water and chemicals needed which both leads to a greener result and reduces the risk of slippery floors.
Please read this manual carefully for important information and operating instructions before using the i-mop XL Plus. Save this manual for future reference. This i-mop XL Plus will provide excellent performance. The best results will be obtained when the i-mop XL Plus is:
- Regularly maintained per the i-mop XL Plus preventive maintenance instructions in this manual.
- Operated with reasonable care and caution.
- Maintained with manufacturer-supplied parts.
When this manual refers to “the manufacturer”, this means Future Cleaning Technologies B.V., an affiliate company of i-team in Eindhoven, the Netherlands. When this manual mentions “the partner”, this refers to your local i-team resell and support service partner.
Purpose of the user manual
The purpose of the user manual is to provide the user with information in such a way that during the life of the i-mop XL Plus the machine is used correctly, efficiently and safely.
The user manual contains instructions regarding:
- Personal operator safety
- Intended and non-intended use of the i-mop XL Plus
- Instructions for daily use
- Maintenance instructions
- Storage conditions
- Disposal of the i-mop XL Plus
These instructions must be considered to avoid risks that could lead to physical and/or material damage.
Target audience
This user manual is intended for operators of the i-mop XL Plus and their supervisors, as well as partners and importers
Operators of the i-mop® XL Plus
The i-mop XL Plus may only be operated by a person who has correctly read and understood the instructions in this manual or is trained by an experienced operator who has read and understood the instructions in this manual.
Reading guide
The following symbols and terms are used throughout this manual to alert the reader to safety issues and important information:
| Symbol | Term | Explanation |
|---|---|---|
 | WARNING | Indicates a hazardous situation which, if the safety instructions are not followed, can lead to injuries of the operator or bystanders and light or moderate damage to the product or the environment. |
 | CAUTION | Indicates a hazardous situation which, if the safety instructions are not followed, can lead to light and / or moderate damage to the product or the environment. |
 | ATTENTION | Indicates a liability situation, where the manufacturer or its partners and affiliates cannot be held accountable for damages caused by non-compliance. |
 | STRONG MAGNET | Indicates the machine contains strong magnets. These can cause pacemakers to stop working or cause electronic data to be damaged, such as information stored on access passes. |
 | PACEMAKER | Indicates operators and maintenance crew wearing pacemakers should keep a minimal distance of 6 in /15 cm. In this specific case operators may not use the machine as a backpack. |
 | BATTERIES | Indicates a battery-operated machine, batteries must be charged according to the instructions in the separate class I battery charger user manual. Batteries must be disposed of according to your local laws and regulations. |
 | SLIPPERY SURFACE | Indicates the machine can cause floors to become slippery. In the workplace, it is advised to place slippery surface signs in these areas. |
Contents
| Section | Page |
|---|---|
| Preface | 3 |
| Purpose of the user manual | 3 |
| Target audience | 3 |
| Operators of the i-mop® XL Plus | 4 |
| Reading guide | 5 |
| 1. Introduction | 8 |
| 1.1. Intended use of the product | 8 |
| 1.2. Non-intended use of the product | 9 |
| 1.3. Lifespan | 9 |
| 1.4. Modifications | 9 |
| 1.5. Specifications | 10 |
| 1.6. Warranty | 11 |
| 1.7. Identification | 11 |
| 2. Description | 12 |
| 3. Safety | 13 |
| 3.1. General safety instructions | 13 |
| 3.1.1. Sweep before scrub | 13 |
| 3.1.2. Brush condition | 13 |
| 3.1.3. Machine orientation | 13 |
| 3.1.4. Strong magnets | 13 |
| 3.1.5. Batteries | 13 |
| 3.2. Risks during operation | 14 |
| 3.2.1. Dress safely | 14 |
| 3.2.2. Mark the job site | 14 |
| 3.2.3. Careful when parking | 14 |
| 3.3. Risks after operation | 14 |
| 3.3.1. Remove battery packs | 14 |
| 3.3.2. Machine orientation | 14 |
| 4. Transport and storage | 15 |
| 4.1. General | 15 |
| 4.2. Park position | 15 |
| 4.3. Transport outside | 16 |
| 4.4. Transport in a vehicle | 17 |
| 5. Assembly and installation | 18 |
| 5.1. Unboxing | 18 |
| 5.2. Assembly | 19 |
| Section | Title | Page |
|---|---|---|
| 5.2.1. | Charge the batteries | 19 |
| 5.2.2. | Attach the brushes | 19 |
| 5.2.3. | Attach the squeegee | 20 |
| 5.2.4. | Install recovery tank | 20 |
| 5.2.5. | Install cleaning solution tank | 21 |
| 6. | Operation | 22 |
| 6.1. | Before you start | 22 |
| 6.1.1. | Insert the batteries | 22 |
| 6.1.2. | Fill the cleaning solution tank | 23 |
| 6.2. | Operation procedure | 23 |
| 6.2.1. | Walking to the job site | 23 |
| 6.2.2. | At the job site | 24 |
| 6.2.3. | ECO mode | 26 |
| 6.2.4. | Angle warning indicator | 27 |
| 6.2.5. | Turn off the i-mop® XL Plus | 27 |
| 6.2.6. | Emptying tanks | 28 |
| 6.3. | Cleaning and storage | 28 |
| 6.3.1. | Flush the system | 28 |
| 6.3.2. | Cleaning the tanks | 28 |
| 6.3.3. | Removing battery packs | 29 |
| 6.3.4. | Check the brushes and squeegee | 29 |
| 6.3.5. | Store in an upright position | 29 |
| 6.3.6. | Cleaning the particle filter | 30 |
| 7. | Maintenance | 31 |
| 7.1. | Brush replacement | 31 |
| 7.2. | Squeegee replacement | 32 |
| 7.2.1. | Detach the squeegee | 32 |
| 7.2.2. | Flip/replace the squeegee blade | 32 |
| 7.2.3. | Attach the squeegee | 33 |
| 7.3. | Replace vacuum hose | 33 |
| 7.4. | Cleaning the recovery tank and the ball float shutoff assembly | 34 |
| 7.5. | Recommended additional cleaning | 37 |
| 7.6. | Recommended service time | 38 |
| 7.7. | Accessories | 38 |
| 8. | Troubleshooting | 39 |
| 9. | Decommissioning and disposal | 40 |
| 10. | Attachments | 41 |
| 10.1. | Parts | 41 |
| 10.2. | i-mop® Plus Automatic Shutoff Systems | 42 |
1. Introduction
Batteries and chargers: make sure your charger is compatible with your batteries, and set its charging algorithm to your battery pack before you use it.
The i-mop® XL Plus is an easy and safe machine to use. This manual helps you to get started and explains the operation and maintenance procedure. You will be pleasantly surprised by the fast and effective use of the battery operated i-mop XL Plus. The batteries used in the i-mop XL Plus are the same as a variety of battery powered i-team products. The batteries must be fully charged before use. Please refer to the user manual of the class I battery charger for correct procedure.
This manual is intended for those who work with the i-mop XL Plus and/or perform daily maintenance. The manual must be read in full before the first actions. This manual describes the correct method of use, safety measures, maintenance and transport.
The manufacturer continuously improves all their products based on user experience and feedback. Any deviations between the texts and/or images from the manual and your i-mop XL Plus can therefore arise from the difference in model or from possible changes due to continuous development and innovation.
1.1. Intended use of the product
The i-mop XL Plus is a specialized machine for scrubbing indoor hard floor surfaces. You can use the i-mop with water-based detergents that have been rated for use within general floor scrubbers.
The fluid tank cap and brushes come in various color coded versions (blue, green, or red). Both items are easily replaced. This allows you to use different cleaning solutions. For instance, when you move from the food preparing area to the restaurant. ALWAYS use the same color for fluid tank and brushes.
1.2. Non-intended use of the product
NEVER operate the i-mop® XL Plus near flammable dusts, liquids or vapors.
NEVER operate the i-mop XL Plus when flammable or poisonous liquids like gasoline, oil, acids, or other volatile substances are on the floor.
DO NOT fill the i-mop XL Plus with any flammable detergent. ONLY use the water-based cleaning solutions.
DO NOT use water that exceeds 113° F/45° C. Using water above this temperature will void the tank warranty.
DO NOT use cleaning solutions with pH below 2 or above 11 in order to prevent damage to sensitive components.
DO NOT use the i-mop XL Plus outdoors or on uneven surfaces.
DO NOT operate this i-mop XL Plus over electrical floor outlets in order to avoid electrical shock.
NO RIDERS! Do not carry passengers on top of the i-mop XL Plus.
DO NOT use the i-mop XL Plus as stepladder or platform.
DO NOT store the i-mop XL Plus outside in order to avoid damage to electronic components.
ONLY use manufacturer-supplied parts for maintenance.
KEEP AWAY from vulnerable people, including children ! The i-mop XL Plus is a professional cleaning machine to be used by trained adults only.
1.3. Lifespan
Each i-mop XL Plus is guaranteed to operate for at least 2000 hours. The wear on brushes and squeegee heavily depends on the roughness of the surface. They need to be checked regularly.
1.4. Modifications
It is not permitted to make modifications to the design of the i-mop XL Plus without consultation and permission from the manufacturer. This affects the warranty, refer to section 1.6 of this manual.
1.5. Specifications
| Item | Value |
|---|---|
| Product size: | 120 x 48 x 46 cm | 47.25" x 19" x 18" |
| Product size in park position: | 120 x 48 x 36 cm | 47.25" x 19" x 14" |
| Weight (including batteries): | 22.5 kg | 49.6 lbs |
| Li-on battery: | DC (25.2V, 9Ah, 222Wh) |
| Battery capacity: | 2 batteries |
| Operation time of batteries: | 60 min |
| Brush pressure: | 31.5 gr / cm2 | 0.45 psi |
| Brush speed: | 350 RPM |
| Detergent tank capacity: | 4 L | 1.05 gallons |
| Recovery tank capacity: | 6 L / 4 L recommended max | 1.5 / 1.05 gal. |
| Vibration: | Amplitude (mm): <0.4442 Velocity (m/s): <0.008 Acceleration (m/s²): 0.943 |
| Noise level (1m): | 79.6 Db |
| Theoretical performance: | Up to 1800 m2 per hour| 19,375 sq. ft. |
| Practical performance: | 1000 - 1300 m2 per hour| 10,764 - 13,993 sq. ft. |
| Castor wheels: | YES |
| Power cut off at park position: | YES |
| Angle power cut off: | YES < 32° |
| Floating ball for recovery tank: | YES |
| Timer: | NO |
1.6. Warranty
The i-mop® XL Plus should be used as intended and described in this manual. Using the i-mop XL Plus outside will void the warranty on the product.
1.7. Identification
The ID tag (figure 3), containing the serial number, can be found on the bottom of the i-mop scrub deck, between the two brushes.
2. Description
The compact i-mop® XL Plus consists of two main parts:
- The body that contains the motor, cleaning solution tank, recovery tanks, handle with triggers and control panel.
- The scrub deck that contains the brushes and squeegee.
The i-mop XL Plus can be folded into a park position; this is recommended for storage.
The i-mop XL Plus consists of:
Legend
| No. | Part |
|---|---|
| 1 | Trigger |
| 2 | Control panel |
| 3 | Batteries |
| 4 | Scrub deck |
| 5 | Recovery tank |
| 6 | Vacuum hose |
| 7 | Rotating brushes |
| 8 | Squeegee |
| 9 | Solution tank |
| 10 | Rubber cap |
3. Safety
Safety comes first. Therefore, please take your time to read and understand these safety instructions. Improper use can cause harm or void the manufacturer’s warranty.
3.1. General safety instructions
3.1.1. Sweep before scrub
Remove objects from the floor that can be propelled by or getting caught in the rotating brushes.
3.1.2. Brush condition
Make sure to check the condition of the brush before use. Change the brush only when the machine is turned off in a park position.
3.1.3. Machine orientation
Always keep the body of the i-mop® XL Plus in an upright position when cleaning fluid or batteries are inserted.
3.1.4. Strong magnets
3.1.5. Batteries
Always use the automatic battery charger provided by the manufacturer.
- Do not crush, pierce or damage in any way.
- Do not heat or incinerate.
- Do not short circuit.
- Do not dismantle.
- Keep dry.
- Only charge between 5° C~40° C / 41° F~104° F.
- Only use between 5° C~45° C / 41° F~113° F.
3.2. Risks during operation
3.2.1. Dress safely
Do not wear a necktie, scarf, or any loose or dangling clothing or jewelry while operating the i- mop® XL Plus. These can tangle in rotating parts, causing serious injury or death.
3.2.2. Mark the job site
The i-mop XL Plus is designed to leave a dry floor without slippery patches, no additional drying is required. When running the i-mop XL Plus with the vacuum function OFF please mark the job site with a wet floor marker.
3.2.3. Careful when parking
Do not park the i-mop XL Plus on ramps or slopes. Always park the i-mop XL Plus on a level, hard surface.
3.3. Risks after operation
3.3.1. Remove battery packs
It is best practice to remove the batteries before executing any cleaning or maintenance task, or before storage.
3.3.2. Machine orientation
Always keep the body of the i-mop XL Plus in an upright (park) position when replacing brushes or squeegee.
4. Transport and storage
4.1. General
Before storage or transport, drain the machine and remove the batteries after each use. It Is best to recharge the batteries before storing them.
4.2. Park position
The park position is the upright vertical position for storage and maintenance tasks.
- Make sure the vacuum hose (Figure 5, pos 2) is pushed back into the machine so it cannot get squeezed.
- Crouch down and hold the handle (Figure 5, pos 1) with one hand while holding the scrub deck (Figure 5, pos 3) with your other hand.
- Lift the scrub deck slowly until it stands upright on the front wheels (Figure 5, pos 4). Guide the body towards the scrub deck until it snaps into a resting position.
4.3. Transport outside
When outside:
- Put the i-mop® XL Plus in park position (refer to section 4.2).
- Carry the i-mop XL Plus with one hand while holding the handle (Figure 6, pos 1) with your other hand.
4.4. Transport in a vehicle
The preferred way to transport your i-mop® XL Plus is in an upright position and safely secured.
- Make sure both tanks are empty.
- Put the i-mop XL Plus in park position (refer to section 4.2).
- Remove the batteries.
- Lift the i-mop XL Plus into the vehicle.
- Secure the i-mop, using a tension belt or another appropriate restraint (Figure 7, pos 1).
As the i-mop XL Plus is a compact machine, it fits in the trunk of your car. Before loading the i- mop XL Plus into your vehicle, make sure both tanks and battery packs are removed.
- Put the i-mop XL Plus in park position (refer to section 4.2).
- Remove the batteries and both tanks and pack them separately for transport.
- Lift the i-mop XL Plus into your vehicle. Don't forget the tanks and batteries.
- Prevent the i-mop XL Plus from moving around during transport by using a tension belt or another appropriate restraint.
5. Assembly and installation
Batteries and chargers: make sure your charger is compatible with your batteries, and set its charging algorithm to your battery pack before you use it.
The i-mop® XL Plus does not require much assembly. Most importantly, you will have to attach the brushes and squeegee.
5.1. Unboxing
The i-mop XL Plus body is packed in a single box. The battery and charger are delivered in a separate box and can be ordered separately.
Legend
- 1x i-mop XL Plus main body
- 2x batteries
- 1x battery charger
- 1x battery charger manual
- 1x power cord
- 1x squeegee assembly
- 2x brushes
- 1x cleaning solution tank
- 1x recovery tank
- 1x User manual
5.2. Assembly
Batteries and chargers: make sure your charger is compatible with your batteries, and set its charging algorithm to your battery pack before you use it.
5.2.1. Charge the batteries
Before first time use, charge the batteries according to the instructions in the battery charger manual, so they are fully charged. Make sure the battery packs are charged monthly.
5.2.2. Attach the brushes
To attach the brushes:
- Put the i-mop® XL Plus in park position (refer to section 4.2).
- Hold the scrub deck firmly with one hand.
- Align the left brush (Figure 9, pos 1) with the left motor disk (Figure 9, pos 2). Align the latches and cut-outs in the brush and motor disk.
- Push the brush on the motor disk.
- Turn the left brush clockwise until you see the motor disk turning. The brush is now in place.
- Align the right brush with the right motor disk. Align the latches and cut-outs in the brush and motor disk.
- Push the brush on the motor disk.
- Turn the right brush anticlockwise until you see the motor disk turning. The brush is now in place.
5.2.3. Attach the squeegee
To attach the squeegee:
- Take the vacuum hose (Figure 10, pos 1).
- Insert the hose connector (Figure 10, pos 2) in the squeegee (Figure 10, pos 3).
- Twist the hose connector 1/4 turn for a firm fit (Figure 10, pos 2).
- Carefully pull the vacuum hose back into the machine.
- Hold the scrub deck firmly with one hand.
- Align the pins on the scrub deck (Figure 10, pos 4) with the holes on the squeegee (Figure 10, pos 5).
- Push the left side of the squeegee in place.
- Push the right side of the squeegee in place.
5.2.4. Install recovery tank
- Put the bottom of the recovery tank (Figure 11, pos 1 and pos 3) on the front of the i-mop® XL Plus.
- Push the top of the tank into place until you hear a "click" sound, the magnet (Figure 11, pos 2) will lock the recovery tank into place.
5.2.5. Install cleaning solution tank
- Put the tank (Figure 12, pos 1) on the i-mop® XL Plus with the valve first.
- Press the tank downward on the nipple to break the valve seal.
- Push the tank into place until you hear a "click".
6. Operation
6.1. Before you start
Check the brushes and squeegee for wear and tear (refer to section 7 on maintenance).
6.1.1. Insert the batteries
Best to use a set of batteries that are fully charged before operating the i-mop®.
- Push the blue coded battery (Figure 13, pos 2) in the blue battery slot. A click signals the battery is locked in place (Figure 13, pos 1).
- Push the gray coded battery in the gray battery slot. A click signals the battery is locked in place.
- During operation, the battery indicators (Figure 13, pos 3) on the control panel show the amount of power left.
6.1.2. Fill the cleaning solution tank
- Remove the stopper.
- Pour in a maximum of 1 gal / 4 L of cleaning fluid.
- Replace stopper and make sure it seals tight.
- Put the i-mop® XL Plus in park position (refer to section 4.2).
- Put the tank on the i-mop XL Plus with the valve first (Figure 14, pos 1).
- Press the tank downward to break the valve seal.
- Push the tank into place until you hear a "click".
- Even when wearing gloves, clean your hands afterwards.
6.2. Operation procedure
6.2.1. Walking to the job site
To move the i-mop® XL Plus from one location to another one in a building:
- Put the i-mop XL Plus in park position (refer to section 4.2).
- Hold the handle with one hand (Figure 15, pos 1).
- Walk slowly and pay extra attention if you pull the i-mop XL Plus over obstacles.
- To lift the i-mop XL Plus over obstacles, always use two hands.
- Hold the handle with one hand.
- Lift the scrub deck with the other hand
6.2.2. At the job site
- Crouch down while holding the scrub deck firmly with one hand (Figure 16, pos 2).
- Push the handle forward with your other hand (Figure 16, pos 1).
- Bring the scrub deck slowly down to the floor.
- Stand behind the i-mop® XL Plus.
- Choose your cleaning mode via the main switch (Figure 17, pos 7). This will also turn on the i-mop XL Plus.
- MODE 1: Brush + water/cleaning solution (Figure 17, pos 1).
- MODE 2: Brush only (Figure 17, pos 2).
- MODE 3: Brush + vacuum (Figure 17, pos 3).
- MODE 4: Brush + water/cleaning solution + vacuum (Figure 17, pos 4).
- Hold the handle with both hands.
- Squeeze the trigger on the handle (Figure 17, pos 9).
- Once the trigger is squeezed the i-mop XL Plus will move forward.
- Walk behind the i-mop XL Plus.
- Steer by gently turning the handle left or right to move the scrub deck (Figure 17, pos 10).
Operating the i-mop XL Plus is very intuitive and like steering a bicycle. The i-mop XL Plus is designed to move forward. To turn, stop walking and use your inside hand (the hand in the direction you want to go to) to turn the handle. The i-mop XL Plus can swivel 360 degrees making it possible to reverse direction.
- Releasing the trigger (Figure 17, pos 9) will immediately stop the i-mop® XL Plus. The vacuum motor will stop after 3 seconds.
6.2.3. ECO mode
The ECO mode will use 40% less cleaning solution.
- Turn on the ECO mode by pushing the ECO button, after you have selected your cleaning mode. (Figure 19, pos 1).
- Turn off ECO mode by pushing the ECO mode again.
- To adjust water flow when ECO mode is activated, you can remove the rubber cap (Figure 19, pos 2) and use a small flathead screwdriver to change the flow rate on the dial below the cap. See flow rate table below.
Note that the flow rate is only affected when ECO mode is turned on.
6.2.4. Angle warning indicator
The angle warning indicator is situated on the control panel (Figure 20, pos 1). When the angle of the machine is below 32 degrees, the indicator light will turn on and the water recovery function will be paused. When the handle is raised above 32 degrees the vac motor will restart after 5 seconds.
6.2.5. Turn off the i-mop® XL Plus
- Use the i-mop XL Plus main switch (Figure 21, pos 1) and choose MODE 3 Brush + Dry vacuum (Figure 21, pos 2).
- Operate it about 15-20 feet further to vacuum remaining cleaning solution up.
- Then set the main switch to the "OFF" position.
Note that the vacuum motor will continue to run for approximately 3 more seconds.
6.2.6. Emptying tanks
Dispose water or cleaning solution from both tanks in an appropriate drain. Even though the recovery tank is bigger, empty it each time the cleaning solution tank is filled.
6.3. Cleaning and storage
6.3.1. Flush the system
Be sure to flush the tanks out completely. To thoroughly flush out any solution in the lines and valves:
- Refill solution tank with 0.5 to 1 liter of clean water.
- Use the i-mop® XL Plus main switch (Figure 22, pos 1) and choose MODE 4 Brush + Water/Cleaning solution + Dry vacuum (Figure 22, pos 2).
6.3.2. Cleaning the tanks
At least before storing the machine you need to clean the i-mop tanks, especially the recovery tank.
- Dispose water or cleaning solution from both tanks in an appropriate drain.
- To clean the recovery tank thoroughly:
- Partially fill the tank with fresh water and hold it horizontally with the holes facing up.
- Tilt the tank repeatedly, thoroughly rinsing all the dirt and debris out from the tank.
- To clean the solution tank, follow the same procedure.
6.3.3. Removing battery packs
- Put the i-mop® XL Plus in park position (refer to section 4.2).
- Hold the i-mop XL Plus by the scrub deck to stabilize.
- While pressing both plastic pins inwards (Figure 23, pos 1), pull each battery pack away (Figure 23, pos 2).
- When the i-mop XL Plus isn't used regularly, store the charged battery packs in a dry, clean place.
- Make sure the battery packs are charged monthly.
6.3.4. Check the brushes and squeegee
- Check to see if both brushes are clean and intact, refer to section 7.1 on how to remove them.
- Clean them under fresh water or replace them if necessary.
- Replace brushes if the yellow wear indicator is the same height as other bristles.
- Check to see if the squeegee is clean and intact, refer to section 7.2.1 on how to remove it.
- Clean it with fresh water and wipe it with a clean, damp cloth.
- Replace the squeegee blades when necessary.
6.3.5. Store in an upright position
- Please ensure that the i-mop XL Plus is parked in a place where nobody can bump into it.
- Put the i-mop XL Plus in park position (refer to section 4.2).
- Store the i-mop XL Plus close to a wall (Figure 24, pos 1) with the handle pointing towards the wall and the brushes facing away from the wall.
6.3.6. Cleaning the particle filter
- Locate the loader assembly top cover (Figure 25, part 1) under the solution tank.
- Remove the valve, (Figure 25, part 3) by turning it counter-clockwise.
- Remove the particle filter (Figure 25, part 2) and run it under warm water to clean it out. You may use a soft brush if it is heavily clogged.
7. Maintenance
7.1. Brush replacement
The brushes come in pairs and wear out over time. Replace when the yellow brush indicator strip is at the same height as the other bristles.
The brushes are attached to the scrub deck via a bayonet fitting.
- Put the i-mop® XL Plus in park position (refer to section 4.2).
- Hold the scrub deck firmly with one hand.
- Using your other hand to turn the left brush anticlockwise (Figure 26, pos 1) until you feel resistance or see the motor disk turning as well.
- Pull the brush off the motor disk toward you.
- Turn the right brush clockwise until you feel resistance or see the motor disk turning as well.
- Pull the brush off the motor disk toward you.
- Visually inspect the motor disks.
- Clean the i-mop XL Plus scrub deck with a clean, dry cloth before you install the brushes.
7.2. Squeegee replacement
The squeegee blades come in pairs and wear out over time. When you notice the floor is no longer being dried properly, replace the squeegee blades.
7.2.1. Detach the squeegee
- Put the i-mop XL Plus in park (refer to section 4.2).
- Hold the scrub deck firmly with one hand.
- Pull on the left side of the squeegee to remove it (Figure 27, pos 1).
- Pull on the right side of the squeegee to remove it (Figure 27, pos 2).
- Remove the vacuum hose from the squeegee by twisting the hose.
7.2.2. Flip/replace the squeegee blade
- Unscrew the 8 plastic nuts on the back.
- Take off the squeegee rear plate.
- Once the plastic part is removed, you can easily take off the rear rubber blade.
- Push the 8 screws through the front blade in order to remove the squeegee front plate.
- Take off the rear rubber blade.
- Inspect the front and rear rubber blades:
- The first time: flip the blades so the top of the blade is now facing the floor. Push the front plate screws through the holes.
- The second time: attach a new set of blades. Push the front plate screws through the holes
- Put back the plastic rear plate.
- Screw the 8 plastic nuts on the back.
7.2.3. Attach the squeegee
To attach the squeegee:
- Take the vacuum hose (Figure 28, pos 1).
- Insert the hose connector (Figure 28, pos 2) in the squeegee (Figure 28, pos 3).
- Twist the hose connector 1/4 turn for a firm fit (Figure 28, pos 2).
- Carefully pull the vacuum hose back into the machine.
- Hold the scrub deck firmly with one hand.
- Align the pins on the scrub deck (Figure 28, pos 4) with the holes on the squeegee (Figure 28, pos 5).
- Push the left side of the squeegee in place.
- Push the right side of the squeegee in place.
7.3. Replace vacuum hose
- Detach the squeegee as described in 7.2.1.
- Remove the solution tank. You can see where the vacuum hose is connected at the i-mop® XL Plus handle.
- Hold the scrub deck firmly with one hand.
- Detach the vacuum hose by twisting the connector 1/4 turn anticlockwise.
- Now you can carefully pull the vacuum hose from the top of the machine.
- Guide the new vacuum hose via the opening to the hose connector located at the i-mop XL Plus handle.
- Connect the top to the hose connector by twisting the clockwise 1 /4 turn until they have lined up.
- Reinstall the squeegee.
7.4. Cleaning the recovery tank and the ball float shutoff assembly
To clean the recovery tank and ball float shutoff assembly, you have to remove the floating tank from the i-mop® XL Plus.
- Pull the top of the recovery tank outwards (Figure 29, pos 1).
- Lift the recovery tank up and move it away from the body of the i-mop XL Plus (Figure 11, pos 2).
- Grab the support frame of the ball float shutoff assembly (Figure 30, pos 1) between your index finger and your thumb and pull it outwards.
Taking apart the ball float shutoff.
- Pull the support frame (Figure 31, pos 2) out of the rubber housing (Figure 31, pos 3).To do this, bend the rubber flaps (Figure 31, pos 1) outwards to release the 4 nocks of the support frame.
- Pull the float ball housing (Figure 31, pos 4) out of the rubber housing. To do this, bent the rubber ring (Figure 31, pos 5) outwards to release the 4 nocks of the float ball housing.
- The floating ball (Figure 31, pos 6) comes out.
- Rinse the parts with tap water. If required, clean with a brush (Figure 32, pos 1).
Assembling the ball float shutoff.
- Place the floating ball in the float ball housing (Figure 33, pos 1).
- Press the float ball housing (Figure 33, pos 4) into the rubber housing (Figure 33, pos 3). Make sure that the 4 nocks of the float ball housing fit into the holes in the rubber ring (Figure 33, pos 5).
- Press the support frame (Figure 33, pos 2) in the rubber housing (Figure 33, pos 3). Make sure that the 4 nocks fit into the holes of the rubber housing.
- Fill the recovery tank with approximately 1 liter of tap water (Figure 34, pos 1).
- Carefully shake it and dispose of the waste water properly.
- Place the ball float shutoff assembly back in the recovery tank, see Figure 30. Make sure that the support frame and rubber housing sit flush on the tank and seals it.
- Put the bottom of the recovery tank (Figure 35, pos 1 and pos 3) on the front of the i-mop® XL Plus.
- Push the top of the tank into place until you hear a "click" sound, the magnet (Figure 35, pos 2) will lock the recovery tank into place.
7.5. Recommended additional cleaning
Clean the exterior of the i-mop XL Plus weekly with a non-abrasive, non-solvent cleaner or a clean, damp cloth. To clean the scrub deck, remove the brushes first.
Clean the filter connector
Use the #2 hex wrench to remove the filter connector. Clean the filter joint with clean water.
Assemble the washed filter joint on the machine and tighten it with the #2 hex wrench.
7.6. Recommended service time
It is recommended to schedule a full service by one of our service partners every 500 hours.
7.7. Accessories
The i-mop® XL Plus can be equipped with different brushes and polishing pads. The use of these accessories is only allowed by experienced and trained operators as some polishing pads can be abrasive and can cause damage to the floor surface when applied incorrectly. For more information please contact our sales department, or the partner who provided the i-mop XL Plus.
8. Troubleshooting
Batteries and chargers: make sure your charger is compatible with your batteries, and set its charging algorithm to your battery pack before you use it.
| Problem | Cause | Solution |
|---|---|---|
| No power | No batteries | Insert batteries |
| Empty batteries | Charge batteries | |
| Batteries incorrectly placed | Remove and reinstall batteries | |
| Insufficient/no water flow | Wrong program | Check the operating mode on the control panel |
| Eco mode on | Check the ECO mode light on the control panel | |
| Empty tank | Fill the tank | |
| Tank incorrectly placed | The tank valve must be clicked on the nipple to open the seal, replace the tank | |
| Particle filter clogged | Ensure the solution tank has no dirt particles and the filter is clean | |
| Blocked water pipe | Request for service | |
| Poor water recovery | Squeegee opening blocked | Remove the pipe and clean the squeegee opening |
| Tears in squeegee blades | Replace squeegee blades | |
| Recovery tank ball float assembly blocked | Check the ball float shutoff assembly and clean if necessary | |
| Vacuum hose blocked | Check and remove blockage | |
| Vacuum pump not running | Request for service | |
| Leakage | Tanks incorrectly placed | Check and reattach fluid tanks |
| Tear in vacuum hose | Replace vacuum hose or request for service | |
| Battery not charging | Battery is at end of life | Replace battery |
9. Decommissioning and disposal
After decommissioning, the i-mop XL Plus still contains valuable resources and needs to be disposed of according to your local laws and regulations regarding recycling of electrical equipment.
Before disposal please:
- Flush the machine (refer to section 6.3.1).
- Remove the batteries for separate disposal (refer to section 6.3.3).
- Remove all loose components like brushes, tanks and squeegee.
- Dispose all items according to your local laws and regulations.
10.2. i-mop® Plus Automatic Shutoff Systems
Tennant and Nobles are trademarks of Tennant Company. Southeastern Equipment & Supply is an independent dealer.
